Cable size calculator (IEC 60364)

Enter the load, the length and how the cable is installed. The calculator picks the breaker, applies the temperature and grouping factors, checks the voltage drop and shows the copper cable size you need in mm². It uses the same method as the Cable Calc app.

Cable size (copper)–

Breaker rating In
–
Capacity after derating Iz
–
Voltage drop
–
Size set by
–

Copper conductors, IEC 60364-5-52 Annex B current-carrying capacities at 30 °C, temperature factors from Table B.52.14 (rounded up to the next 5 °C step) and grouping factors for bunched circuits from Table B.52.17. The breaker is the smallest standard rating at or above the load current, and the cable must carry at least that rating after derating (Ib ≤ In ≤ Iz). Not covered here: buried cables (method D), aluminium, fault-loop disconnection times and short-circuit checks. Guidance only: check the standard, the cable maker's data and your national wiring rules. The installer remains responsible for the design.

How the size is chosen

  1. Breaker. The smallest standard rating In at or above the load current Ib (6, 10, 13, 16, 20, 25, 32, 40, 50, 63 A …).
  2. Current capacity. The smallest cable whose tabulated capacity, multiplied by the temperature and grouping factors, is at least In. That gives Ib ≤ In ≤ Iz.
  3. Voltage drop. The smallest cable whose drop over the length stays within your limit (IEC 60364-5-52 Annex G).

The recommended size is the larger of steps 2 and 3, and the calculator tells you which one decided it.

Worked example

A 20 A single-phase circuit, 15 m of PVC cable clipped direct (method C), 30 °C, on its own: the breaker is 20 A and 2.5 mm² carries 27 A, which is enough. Its drop over 15 m is 2.3%, inside a 3% limit, so the answer is 2.5 mm². Bunch it with three other circuits at 35 °C and the factors (0.94 × 0.65) cut the capacity, so it needs 4 mm². Leave it on its own but make the run 45 m and the voltage drop decides instead: 6 mm² (current alone would need 2.5 mm²).

What size cable for 16, 20, 32 or 40 amps?

Smallest copper size that carries the breaker rating, for PVC cable at 30 °C with no other circuits grouped. These are current capacity only: long runs need a bigger size for voltage drop, and heat or grouping change them, so use the calculator for your case.

Single-phase or DC (2 loaded conductors)

BreakerA1 (insulated wall)B1 (conduit on wall)C (clipped direct)E (free air / tray)
10 A1.5 mm²1.5 mm²1.5 mm²1.5 mm²
16 A2.5 mm²1.5 mm²1.5 mm²1.5 mm²
20 A4 mm²2.5 mm²2.5 mm²1.5 mm²
25 A4 mm²4 mm²2.5 mm²2.5 mm²
32 A6 mm²4 mm²4 mm²4 mm²
40 A10 mm²6 mm²6 mm²4 mm²
50 A16 mm²10 mm²10 mm²6 mm²
63 A25 mm²16 mm²10 mm²10 mm²

Three-phase (3 loaded conductors)

BreakerA1 (insulated wall)B1 (conduit on wall)C (clipped direct)E (free air / tray)
10 A1.5 mm²1.5 mm²1.5 mm²1.5 mm²
16 A2.5 mm²2.5 mm²1.5 mm²1.5 mm²
20 A4 mm²2.5 mm²2.5 mm²2.5 mm²
25 A6 mm²4 mm²4 mm²2.5 mm²
32 A10 mm²6 mm²4 mm²4 mm²
40 A10 mm²10 mm²6 mm²6 mm²
50 A16 mm²10 mm²10 mm²10 mm²
63 A25 mm²16 mm²16 mm²16 mm²

Installation methods

A cable surrounded by thermal insulation (A1, A2) can't shed heat, so it carries the least. In free air (E) it carries the most.

Questions

What does derating mean?

The tabulated capacity assumes 30 °C air and one circuit on its own. Hotter air or several loaded circuits bunched together stop the cable losing heat, so the capacity is multiplied by correction factors below 1 and a bigger size may be needed.

Why is the breaker bigger than my load?

Breakers come in standard ratings, so a 14 A load gets a 16 A breaker. The cable is then sized to carry the breaker rating, not just the load, so the breaker protects it against overload (Ib ≤ In ≤ Iz).

Which standard does the calculator use?

IEC 60364-5-52: Annex B for current-carrying capacity and Annex G for voltage drop, for copper conductors from 1.5 to 120 mm². It is not built for the US NEC or AWG sizes.

Can I rely on the result without checking?

No. It is guidance based on IEC 60364. Always check against the standard, the cable manufacturer's data and your national wiring rules. The installer remains responsible for the design.

More free tools